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Progress cargo ship

The Progress cargo spaceship, based on the same design as the Soyuz and developed by NPO Energiya, has been a major factor in enabling the Russian space program’s long-duration space station flights. It is a relatively cheap method of keeping a space station supplied. The original Progress design was first launched on 20 January 1978.

Like the Soyuz manned spaceship, the Progress launches on the Soyuz booster (-U or -FG versions). It follows the same two-day flight profile from launch to docking. Also like the Soyuz, the Progress is constructed in three main sections:

Cargo Module
Грузовой отсек
The spherical front end of the spacecraft, which is filled with cargo supplies. The crew enters this section after the Progress has docked and pressures equalized. After the cargo is removed, the area gets filled with rubbish, unneeded equipment and wastewater over the months the Progress is docked to the Station. All this is burned up when the spacecraft re-enters the atmosphere – an environmentally-friendly method of garbage disposal!
Refueling Module
Отсек Компонентов Дозаправки
The middle part of the Progress, replacing the Descent Module of the Soyuz. The M-1 version has four fuel and four oxidizer tanks; the M version has two of each, plus two water tanks. Fluid connectors in the docking ring enable the fuel and oxidizer to be pumped to holding tanks in the Russian segment’s own propulsion system. The Progress thrusters can also use this fuel to increase the Station’s altitude or change its orientation (attitude) in space.
Instrumentation/Propulsion Module
Приборно Агрегатный Отсек
In this last segment are contained the avionics for the spacecraft’s systems and sensors. Surplus fuel in this module (i.e. which hasn’t been used for rendezvous and docking) can be utilized to boost the Station’s altitude. This surplus fuel can vary from 185 to 250 kg.

A Progress mission usually follows much the same flight path as that of the Soyuz, launching into a 51.6° incline to the Equator to put the ship into the orbit path of the International Space Station, then undertaking a two-day catch-up to the altitude of the ISS.

Rendezvous and docking are automated, though TsUP and the Station crew monitor the Progress’s approach when it comes to 150 meters range. The «Курс», Kurs (“Course”) equipment controls this procedure; the active part is on the Progress and the passive on the ISS.

An example of a Kurs display showing a docking sequence (the Poisk module, via the Progress M-MIM-2 launch thread at NASASpaceflight.com): 1, 2, 3, 4, 5, 6, 7, 8. Status data and co-ordinates are displayed on the screen; some of the abbreviations are listed below:

АВТ
AVT
Automatic mode
ВКЛ: Включить
VKL: Vklyuchit’
On, turn on, activate
ГСО: Готовность Системы Ориентации
GSO: Gotovnost’ Sistemyi Orientatsii
Readiness of orientation system
Захват
Zakhvat
Capture
ИМП: Импульс
IMP: Impul’s
Impulse; burn
ИН: Инструкция
IN: Instruktsiya
Instruction
Курс-П
Kurs-P
“Course” (radar rendezvous system)
ЛСК: Лучевая Система Координат
LSK: Luchevaya Sistema Koordinat
Line-of-Sight Coordinate System
Нет
Net
No
Облет
Oblet
Fly-around
Причал
Prichal
Dock(ing)
СБ: Сближение
SB: Sblizhenie
Rendezvous
ТМ: Телеметрия
TM: Telemetriya
Telemetry
Тормож
Tormozh
Braking (deaccelerating)

Should the Kurs not work properly, the crew have a back-up called TORU (Оборудование Телеоператорного Режима Управления, Teleoperator’s Remote-Control Equipment) in Zvezda’s Work Compartment. This consists of a computer laptop monitor which shows the remote view from a camera on the Progress, and manual controls which remotely fire the spacecraft’s thrusters. The TV system is called the “Simvol-TS,” «Символ-ТС» (Symbol); a docking symbol is displayed on the screen, which the operator has to keep lined up with the docking target.

A Progress has enough propellant for 3 docking attempts. The fuel mass for the second and third docking attempts is not counted in the cargo manifest.

After being unpacked, the Progress is filled up with containers of assorted rubbish items during the next few months. A Progress ship being discarded burns up in the atmosphere after redocking, though occasionally it might stay in independent orbit for longer to perform experiments or tests, as was the case with Progress M1-4, which was undocked and flown in autonomous orbit for nearly three weeks for experiments before redocking.

One or two Progresses are docked to the ISS at a time (to the rear end of Zvezda) and one is undocked a day before the next Progress is launched. For example, in June 2003 the previous M-47 was left in place when the M1-10 arrived so both craft could be used to maintain the Station. M1-10 docked to the base of Pirs, but was later undocked to make way for Soyuz TMA-3.

The cost per kilogram for cargo on a Progress ranges from USD$22,000 to $25,000.

Launch failure

On the 136th launch of a Progress – Progress M-12M on 24 August 2011 – 325s into flight, the third (Block-I) stage failed, and the vehicle with the Progress attached re-entered after achieving a sub-orbital trajectory, crashing in Siberia. This was the first such incident since the first Progress launch in January 1978. The failure was initially announced as being caused by a malfunction in the gas generator in the Soyuz-U rocket’s third-stage engine (Block-I, Блок-и).

Variants

The original Progress, numbers 1 to 42, made flights to the space stations Salyut 6, 7 and Mir (one launched as Cosmos-1669 with an antenna system called «Игла», “Needle,” actually making 43 flights). There were 67 flights for the Progress M version, 11 times for the Progress M1 version, 12 times for Progress M-M and three times in special cases (Scientific Laboratory «Гамма», “Gamma” in 1990, Progress M-SO1 in 2001 and Progress M-MIM2 in 2009). The two versions currently in use are the Progress M and M1. Both versions are used to supply the ISS.

The table below (from somewhere in the Novosti Kosmonavtiki forum) lists the variants that have flown.

Progress types
Spaceship
Корабли
Ship modification
Модификации корабля
Beginning of operation
Начало эксплуатации
Launches
Запуски
Progress Original version 1978 43
Progress M First modification 1989 53
Progress M-VDU Second modification 1992 2
Progress M1 Third modification 2000 11
Progress M-SO1 Fourth modification 2001 1
Progress M/M1 Fifth modification 2006 In use

Two comparison tables for the Progress M and M1.

Progress M and M1 performance data
Performance Progress-M Progress M1
Mass, kg
Spaceship Mass 7020-7320 7200-7420
Cargo Dry Mass 2100-2620 2230-2450
Cargo Mass (in cargo module) up to 1800 up to 1800
Rodnik Tanks Water Mass up to 420
Propellant Mass up to 1150 up to 1950
Orbital Module Gas Mass up to 50 up to 40
Orbit Parameters
Height, km up to 400 up to 460
Inclination, deg 51.6 51.6
Overall Dimensions, mm
Spaceship Maximum Length 7230 7230
Spaceship Maximum Diameter 2720 2720
Equipment Bay Diameter 2100 2100
Solar Batteries Span 10,700 10,700
Cargo Module Length 2406 2406
Cargo Module Overall Diameter 2200 2200
Docking Hatch Diameter 800 800
Three Additional Hatches Diameter 470 470
Delivered/Disposal Cargo Dimensions, mm
Rectangle Diameter and Diagonal less than 750 less than 750
Length 1500 1500
Delivered/Disposal Cargo Mass, kg
Fixed on Frames up to 200 up to 200
Packed in Containers up to 50 up to 50
Disposal Cargo Total Mass, kg
In Cargo Module up to 1500 up to 1500
Liquid Waste Mass up to 420
Progress payloads
Category Progress M Progress M-1
Total payload limit 2350 kg 2230-3200 kg
Maximum pressurized (dry) cargo 1800 kg 1800 kg
Maximum water 420 kg up to 300 kg in cargo module
Maximum air or oxygen 50 kg 40 kg
Maximum propellant for refuelling 850 kg 1700 kg (up to 1950 kg max)
Propellant surplus available to the Station 250 kg 185-250 kg
Amount of rubbish disposal in the Cargo Module 1000-1600 kg 1000-1600 kg
Waste water 400 kg In Cargo Module
Cargo volume 6.6 m3 6.6m3
Main modifications of Progress transport cargo spacecraft
Name: Progress Progress-M Progress-M1
Designation: 7K-TG 7K-TGM 7K-TGM1
Maiden launch: 20 Jan 1978 23 Aug 1989 1 Feb, 2000
Total launched: 43 (series is closed in 1990) 48 (on April 2004) 11 (on April 2004)
Key features: Automated TKG, developed on the basis of Soyuz manned spacecraft Automated TKG, with unified main systems as for Soyuz-TM manned spacecraft. Presence of solar panel increases margin of self-sufficiency. Added a teleoperator mode of control from board of orbital station (TORU) Automated TKG, specially modified to deliver fuel components to the ISS
Total mass of delivered payload, kg: up to 2300 up to 2620 up to 2450
Limit mass for components, kg
in cargo compartment: up to 1400 up to 1800 up to 1800
propellant components: up to 870 up to 1150 up to 1950
gas: up to 50 up to 50 up to 40
water:: up to 420 up to 420 up to 220

Original Progress

The first Progress, Progress 1, launched on 20 January 1978 to Salyut 6. The Progress relied on internal batteries for power, not solar panels.

Progress M

The modernized Progress M first launched on 23 August 1989 to Mir. The modernization was primarily of the flight control systems.

Progress M-1

The Progress M-1 version was a modified version that enabled the delivery of more fuel to the ISS for the orbital boosting and maneuvering systems. The tanks were fitted into the middle section while the water tanks were moved into the front Cargo Module. The extra fuel means less water can be carried, though:

Since the shuttle fuel cells generate water as a byproduct of electricity generation, the space shuttle was to deliver all water to ISS, hence the development of the Progress M-1 which replaced the water tanks with additional fuel. After the Columbia accident, Russia reverted to the Progress M to deliver water to ISS while the shuttle fleet was grounded. Perhaps they could have reverted to the M-1 after return-to-flight, but the announcement of shuttle retirement in 2010 has understandably made them reluctant to do so.

NSF forum

The M-1 first launched on 1 February 2000 to the International Space Station. It also has a new digital flight control system and new version of the Kurs automated rendezvous & docking system (Kurs-MM). Twelve tanks filled with a nitrogen-oxygen mix for the Station’s atmosphere are fitted around the outside, between the Refuelling and Propellant modules.

Progress MSO-1

The Progress M-SO1 version was a specially-modified version used to launch the Pirs docking module on 14 September 2001. The Pirs module replaced the standard cargo and fuel sections of the Progress. (SO, Стыковочный Отсек, Docking Module.)

Progress M-VDU

The Progress M-VDU version was a specially-modified version of the Progress-M used twice to launch the VDU propulsion unit to the Mir Space Station. The VDU module replaced the standard fuel section (OKD). On 15 August 1992 Progress M-14 (serial 209) was launched with the first VDU for installation on the end of the Sofora girder on the Kvant-1 module. The second VDU was launched with Progress M-38 (serial 238) on 14 March 1998 as a replacement for the old unit. (ВДУ, Выносная Двигательная Установка – VDU, Vynosnaya Dvigatel’naya Ustanovka, External Engine Unit) (Thanks to Marcel Stuij for info!)

Progress M-XXM

The designation Progress M-XXM (where XX = 01, 02, 03 etc.) has been chosen for Progress M cargo ships with a new onboard computer, TsVM-101, a digital telemetry system. Currently the Progress M cargo ships use an old onboard computer, Argon-16. Progress M-01M (№ 401) launched on 26 November 2008.

Progress M-15M launched on 20 April 2012 with a new Kurs-NA (NA, НА – новая активная, Novaya Aktivnaya, New Active) docking system that featured upgraded electronics and used less power; it was developed by the Research Institute of Precision Instruments (NII TP, НИИ ТП – Научно-исследовательский институт точных приборов).

Progress MS

This variant is to test various components of the modified Soyuz TMA-MS spaceship before the latter’s flight in 2016. The first in the series, Progress MS-01, was launched on a Soyuz-2-1a rocket on 21 December 2015.

Numbering

The Progress numbering system is somewhat complex. 11F615A55 is the article number and 7K-TGM is the manufacturer’s designation. The ships are also given serial numbers:

(Via Rui Barbosa at NASASpaceflight.com)

Raduga
«Радуга»

The Raduga was a small container that enabled payloads to be returned to Earth from Space Station Mir. It was discontinued as it did not have a good recovery record and took up valuable space inside the Progress. From Mir Hardware Heritage:

Return payload capability when equipped with Raduga (“Rainbow”) ballistic return capsule (figure 1-27). The Russians use this capsule to return small, valuable payloads from Mir. It was named Raduga largely for marketing purposes. The capsule is carried in the Progress M dry cargo compartment. At the beginning of Raduga’s return to Earth, the Progress-M completes its deorbit burn. At an altitude of about 120 km, the capsule separates. The Progress M undergoes destructive reentry, while the capsule makes an intact reentry, with landing and recovery in central Asia. Raduga is used to return up to 150 kg of payloads to Earth two or three times each year. Each Raduga capsule is about 1.5 m long, is 60 cm in diameter, and weighs about 350 kg empty. Use of the Raduga 44 ballistic return capsule lowers Progress M cargo capacity by about 100 kg, to a maximum of about 2400 kg. Progress M-5 carried the first Raduga capsule.

Name: Возбращаемая баллистическая капсула / Ballistic capsule cylinder / Vozbrashchaemaya ballisticheskaya kapsula

Terminology

Some NASA officials refer to Progress and Soyuz flights by incorrect designations – e.g. Progress 18/18P (the 18th Progress flight to the ISS – which is in actuality Progress M-53). From Chris van den Berg’s ISSCOM 038 (25 August 2003) on the designation of Progress-es (it also applies to Soyuz flights):

Confusion caused by NASA self-conceit or ignorance.

Many interested persons use to their entire satisfaction the NASA status reports of the ISS. Those reports give very good information, but ridiculously mix up Progress serial numbers. For instance the most recent status report refers to the freighters Progress-10, Progress-11 and Progress-12. (Status report nr. 03.39, paragraph 5) In the past there have been remarks, also by prominent insiders, but this did not help. The use of these names has been caused by the fact that in the official ISS schedule the freighters get the abbreviation “P” and a number. It is wrong to write the word or name Progress plus that ISS schedule number. Using the word Progress demands the use of the official Russian name of the ship. So it would be correct to give only the “P” plus the number and between brackets the real Russian name.

It is quite normal that the Russians use their own names and serial numbers of their products and objects and these are fully respected and even registered by official international organizations, like for instance the IFRB in Geneva. Even a scientist that cannot be praised enough, Dr. Kelso, does not refrain from the Russian names and numbers.

The freighters of the type Progress-M1 are modifications of the older type Progress-M and designed especially to be used with the ISS, but the Russians still have some Progress-M freighters in stock and the situation in that economically harassed country demands the use of all still utilizable stuff.

History: And of course a lot of present NASA people still had to be born or at least to grow up so for them I want to lift a little corner of the veil:

Progress-10 choose open space in 1980 to serve space station Salyut-6. Progress-11 did the same in the fall of that year, also to bring all what was necessary to the Salyut-6 and the Progress-12 concluded the logistic operations for the Salyut-6 in the spring of 1981.

– C.M. van den Berg, NL-9165/A-UK3202

Diagrams

1:46 PM Tuesday, 1 November 2022